Sparks Measuring Vds on Oscilloscope
I am using the LNK 302 for a buck converter intending to achieve a 12 V output. I have designed the PCB and built the board, but when I measured the voltage at the output it was only 4.86 V average instead of 12V. Because of this low output voltage I measured the input to the drain and found that the voltage was about 176V with about 12V of ripple with respect to neutral. Eventually it was suggested that I measure the voltage from source to drain. Because reference clip of the probe was large I ended up measuring the voltage from drain to source instead. The clip was attached to pin 5, the drain and the probe was placed at either pin 7 or pin 8 which are both source pins. For a little bit, maybe a second or two, the oscilloscope was able to show a switching waveform, but then there was a spark, a lot of smoke, and I dropped the probe. I turned off the power by switching off that variac and tried to remove the reference clip. It seemed to be stuck, but I was able to remove it. When I removed it, there was an additional spark. It appears that the clip had been welded to the drain of the chip. At the end a hole was burned into the packaging of the LNK 302 chip and a capacitor was blown. Pin 5 was severed most likely from me removing the clip and having pin 5 welded. The design did not use the suggested input stages or the suggested PCB layout the design has been proven too work with the selected input stage and a different PCB layout.
I was wondering if you might have any idea why sparks might have been made when simply measuring the voltage from drain to source with an oscilloscope probe. I don't really think it was the chip, but I want to make sure that I've covered all of the possibilities since I still have not discovered the reason. Thanks.
Comments
I'm using a powerstat variable transformer, but I'm not sure if it has isolation capabilities. I'm not sure I have one.
Will it only work if I use an isolation transformer?
The autotransformer does not have isolation capability. You need an isolation transformer

Are you using an isolation transformer to isolate the mains line from the power supply when connecting oscilloscope?