Solution Finder Get Tech Support

problem with TOP222 Circuit

Posted by: homer5785 on

Hello! I refer to this Thread some weeks ago: http://www.powerint.com/en/forum/power-supply-design/replacement-top221

Now I have the SMD-prototype of this circuit but it didnt work. I need a Current of about 0,2A at 15V.
If I don't connect a load, I get a acceptable output voltage of 18V. I tried to connect a 1k Potentiometer but already at 1k the voltage broke down.
I use a Flyback Transformer with a primary inductance of 670µH and a winding ratio of 2,66.
What can be the cause for this problem?

Thanks in advance.

Andi

Comments

Submitted by Tim Starr on 12/19/2008

Hi Andi,

First I would make sure that your transformer is properly wired as a flyback transformer, windings out of phase.

Secondly with a 12 V zener diode connected to the control pin your circuit will never work at 15 V. The reason is that the control pin voltage is about 6 V so with your 12 V zener your output voltage would have to be above 18 V to deliver any current into the C pin. If the output voltage drops below about 18 V at any time no current can be delivered to the C pin and you will lose regulation.

Assuming your transformer is correct, replace the 12 V zener with something more like 8 V and choose your resistor accordingly. Some like 15 V - 8 V - 6 V = 1 V at a maximum of 4 mA control pin current, R = 1 V / 4 mA = about 1 kOhm.

Hope this helps.

Submitted by homer5785 on 01/17/2009
Sorry for the late answer. 1. the problem was the transformer, I connected the windings the wrong way. ;-) Now the application works. 2. The voltage of 18V is okay for my application. But you calculated the Resistor much higher than I had. Should I change this resistor? What is the right dimensioning? In the data sheet I found a supply current for the Control pin of about 1.2mA. 3. I paid attention to the design rules in the data sheet. Although I get a bad 100kHz ripple in my supply voltages. Maybe this is related to the second point? Thanks again for your help Andi
Submitted by homer5785 on 01/27/2009
Hmmm is this so difficult? Or why nobody answers?